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AirBorn verSI Series High-Density Connectors

Delivering high-speed, high-density signal integrity for mission-critical applications, AirBorn verSI Series High-Density Connectors have proven performance under extreme conditions, including rigorous shock and vibration testing for aerospace and defense. These military-grade rectangular connectors offer 40 to 500 contacts in plastic or ruggedized metal bodies with a four-point contact system for reliable connectivity. Scalable and customizable, AirBorn verSI connectors feature an open-pin field design that supports vertical, right-angle, cable- and flex-circuit mounting and are available in press-fit, paste-in-hole, plated through-hole, pre-wired cable and flex-circuit options.

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Board-to-Board Connectors 

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AirBorn verSI rectangular connector plug with locking screws.

I/O Cable Assemblies

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AirBorn verSI cable assembly with rectangular receptacle.

Features and Benefits

For aerospace and defense applications requiring high reliability in demanding environments, quality connectors with versatility and exceptional performance are crucial. Designers need compact connector solutions that provide rugged functionality and long-term dependability under shock, vibration and extreme conditions. Versatile connectors are imperative for space savings on dense board layouts and to support diverse manufacturing needs.

AirBorn verSI Series High-Density Connectors deliver reliable performance for aerospace and defense applications. The scalable open-pin field design, with 0.050" (1.27mm) pitch and 40 to 500 contact options, supports vertical, right-angle, cable and flex orientations—providing maximum design flexibility for complex systems. These connectors offer high-speed signal integrity up to 25Gbps, include a four-point contact system and are available in both durable plastic and rugged metal housings. AirBorn verSI connectors are tested to MIL-DTL-83513 standards for shock and vibration, making them ideal for mission-critical systems.

For applications with layout and integration challenges, numerous termination options include press-fit, paste-in-hole, plated through hole, surface-mount (SMT) and more. These microminiature rectangular high-speed connectors enable space savings, board-to-board stacking and panel-mount EMI protection. With proven durability and flexible configurations, AirBorn verSI connectors provide a reliable, scalable solution for high-speed, high-density applications where performance cannot be compromised.

High-Speed, High-Density, Open-Pin Field Design

Aerospace and defense systems demand high-speed data transmission for next-generation performance. AirBorn verSI Series High-Density Connectors support data rates up to 25Gbps, ensuring reliable signal integrity. They also enable up to 500 contacts per connector, maximizing design flexibility and board space efficiency.

Four Points-of-Contact System

In aerospace and defense applications where failure is not an option, reliable connectivity is essential. AirBorn verSI Series High-Density Connectors utilize a unique four-point contact design to deliver robust electrical connections with low mating and unmating forces. This design ensures long-term reliability and reduces the risk of intermittent failures in harsh environments.

Versatile Mounting and Termination Options

Complex system architectures often require flexible connector options to simplify design and integration. Molex AirBorn verSI Series High-Density Connectors support vertical, right-angle, cable and flex-circuit mounting with multiple termination choices. This flexibility streamlines manufacturing, enabling rapid customization for demanding projects.

Supports multiple design-body options for overcoming weight limitations and extreme conditions
Lightweight plastic shells minimize overall system weight while rugged metal housings provide enhanced mechanical strength and environmental protection for demanding aerospace, defense and industrial applications.

Enables mezzanine and compact multi-board designs for space optimization in dense layouts
Adjustable board-to-board stacking heights range from 8.00 to 25.00mm.

Enhances system integration, maintains consistent quality and streamlines the supply chain
In-house manufacturing of both cable and flexible circuit assemblies ensures seamless cable and flex assembly.

Delivers exceptional shielding against electrical interference for enhanced EMI protection
Right-angle, panel-mount flanges combined with integrated EMI gaskets ensure signal integrity and reliable performance in high-noise environments.

Demonstrates proven space-flight operation
These connectors are reliable in space and other extreme environments for high confidence in aerospace and defense applications.

Maximizes design flexibility with modularity
Scalable configurations and customizable pin layouts can be tailored to meet unique system architectures and complex design requirements.

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AirBorn verSI Series High-Density Connectors

With rugged, high-speed performance, AirBorn verSI Series High-Density Connectors support advanced aerospace, defense and high-reliability systems. Four redundant points-of-contact, plastic or metal housing options, and MIL-DTL-83513 shock and vibration qualifications ensure mission-critical reliability in demanding environments. These versatile, space-efficient connectors enable design flexibility and meet diverse manufacturing needs.

Applications by Industry

Commercial airplanes

Combat vehicles
Missiles
Radar systems

MRI machines

Satellites

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions

What are AirBorn verSI Series High-Density Connectors?

AirBorn verSI Series High-Density Connectors are a modular family of rectangular connectors designed for high-speed, high-density signal and power applications. Featuring an open-pin field design, these connectors are available in plastic or metal bodies and support multiple mounting and termination methods.

What contact counts and configurations are available for AirBorn verSI Series High-Density Connectors?

AirBorn verSI Series High-Density Connectors offer 40 to 500 contacts and support vertical, right-angle, cable and flex-circuit mounting, as well as stacking and panel-mount layouts.

What data rates can AirBorn verSI Series High-Density Connectors support?

AirBorn verSI connectors support data rates up to 25Gbps per lane, depending on configuration and application specifics.

How does the four points-of-contact system improve reliability?

The redundant four-point design ensures stable electrical connections, minimizing the risk of signal loss during shock, vibration or other demanding conditions.

What termination options are available?

These military-grade rectangular connectors offer terminations in press-fit, paste-in-hole, plated through hole, SMT, pre-wired cable and flex-circuit options.

Is EMI protection available?

Yes, right-angle, panel-mount models integrate EMI gaskets to provide effective shielding in electrically noisy environments.

Are AirBorn verSI Series High-Density Connectors suitable for space or extreme environments?

Yes, with proven space-flight heritage and testing to MIL-DTL-83513 standards, these microminiature, rectangular, high-speed connectors (0.050"/1.27mm) deliver reliable performance in space and other harsh environments.

What body materials are available?

Plastic or ruggedized metal shells are available to meet specific environmental and mechanical requirements while ensuring durability and reliability.

Can AirBorn verSI Series High-Density Connectors be customized for unique applications?

Yes, modular, scalable designs allow for custom pin layouts, configurations and assembly options to match unique system architectures and project requirements.

What stacking options are available for board-to-board designs?

Board-to-board stacking heights range from 8.00 to 25.00mm, supporting vertical-to-vertical and right-angle-to-vertical orientations for compact and flexible multi-board layouts.

How are quality and reliability ensured?

Quality and reliability are ensured through comprehensive shock and vibration testing, four-point contact redundancy and in-house manufacturing of cable and flex assemblies for full process control.